There is the risk that with running high engine torque the input shaft vibration device and the shaft on the opposite side pushes the gear wheel pair off. Advantages how sequential gearboxes work howstuffworks. It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code. See siriusxm customer agreement for complete terms at all fees. Zf is the abbreviation for zahnradfabrik friedrichshafen. Change audi 6 speed manual 02m transmission oil youtube. This kit fits 6 speed 02m 02q transmissions that can be found in various audi seat skoda vw models. This is a simple but effective fix insert the shim and. The s tronic 6speed twinclutch gearbox is more dynamic than a conventional manual gearbox, because it allows fast gearshifting without any interruption in tractive power while affording the comfort of an automatic gearbox. Gearbox oil cooler modulator auxiliary oil filter oil level.
Sqs racing has developed an improved version that appears in the manual. Strong, compact 6speed sequential racing gearboxess. Section 1 general 12 letter and model designation technical data 14. Tt 8n, 1998, 1998 audi ssp 205 6 speed manual gearbox 02m. The highly adaptable albins st6 gearbox was originally designed for australias v8 supercars. It is a compact gearbox with six forward gears for aplatform vehicles with transversely mounted engine. Self study program 205 6 speed manual gearbox 02m design and function pdf free onlineadapting modern automobiles to meet the rapidly growing demands on driving comfort,environmental compatibility and driving performance calls for advanced improveme. It is based on the volkswagen group a4 pq34 platform as used for the volkswagen golf mk4, the original audi a3, the skoda octavia, and others. In this booklet, we will explain to you the new gear box and the. Self study programme 205 6 speed manual gearbox 02m design and function adapting modern automobiles to meet the 6 speed manual gearbox 02 m is a new rapidly growing demands on driving comfort, development.
Search for your vw ssp 600 pdf pdf guides here on the list. Home video course 6speed manual gearbox 01e fourwheel drive 1997 gearbox d cgr, crb. It is a compact gearbox with six forward gears for aplatform vehicles with trans versely mounted engine. A compact 6speed gearbox was realised by using two output shafts and one input shaft. Self study program 205 6speed manual gearbox 02m design and function pdf free onlineadapting modern automobiles to meet the rapidly growing demands on driving comfort,environmental compatibility and driving performance calls for advanced improveme. Thus, the 6 speed 02m gearbox can be installed on any frontwhe. Hello, i am looking to convert a 2004 vw r32 to a tdi and after extensive research on the internet i havent found much on the subject matter. List of vw self study programmes vr6oc hangout the. Vag selfstudy programs ssp courtesy of volkswagen group of america, inc. En ssp 208 air conditioner in the motor vehicle 1 fundamentals. List of vw self study programmes these are good reading and helps you learn about the workings of vw mechanicals. A3 8l, 1998, 1998 audi ssp 205 6 speed manual gearbox 02m. The gears on the input and output shafts are helicalcut and continously in mesh.
Had some nasty vibrations when reving up the engine 44k miles pulled the transmission and found all but 2 flywheel bolts backed out and the flywheel was only being held on via the transmission shaft and 2 bolts that didnt back all the way out. Standard drop gears provide quick, efficient ratio changes. As a result, i am currently trying to develop a detailed analysis about the components needed to complete this project and would like your helpful input on the subject of gas to diesel conversion on a usa spec 2004 r32. In addition to the overtly sporty driving dynamics, the s tronic gearbox is highly ef. Net electronic manual gearbox design and function selfstudy programme 221 service. Developed in partnership with vw specialists tsr performance, the qke6v 5speed sequential gearkit is a direct replacement for the standard gearbox, and will retain the oe gearbox mounts and drive shaft locations, making installation no different to the original transmission. En ssp 204 esp electronic stability programme design and function. This photo shows the gear shift lever of the motorola champ car featured in how champ cars work. Use the vw transmission charts below to help you find your transmission code. The base 6speed gear section can be configured to an inline transmission, rearmount transaxle or midmount transaxle. Gearbox mechanism, cableoperated, gearshift mechanism, sensors. In this booklet, we will explain to you the new gearbox and the technology used.
A few more parts are needed to swap out an auto see below for prices this kit consists of. Albins st6 series weddle industries racing transxles. Direct shift gearbox dsg 02e 309 6speed automatic transmission 09g09k09m 310 vw transporter t5 2004. Self study program 205 6speed manual gearbox 02m pdf.
En ssp 205 6speed manual gearbox 02m design and function. Other issues the 02m has is 4th gear this is where this mod comes in quoted for another web site the above mod is for the biggest weakness of the 02m gearboxes is the 4th gear. The gears are arranged on both output shafts as follows. Gearbox designation 02ta for petrol engines of 55 and 74 kw 02tb for diesel engine of 47 kw distinction only in the internal ratio. Technical highlights 5speed manual gearbox hydraulic clutch control, design based on gearbox 002. Telechager vw manual gearbox 02t design and function self.
Technische informatie ssp volkswagen transporter t5. Ssp 205 6 speed manual gearbox 02m ssp 206 4wd with haldex coupling ssp 207 audi tt ssp 208 ac in the motor vehicle ssp 209 1. Manual gearbox 02t self study self study program 237 manual gearbox 02t design and function pdf free online. Zr 51 performance6speed manual transmission specialists. Please always refer to the relevant service literature for all inspection, adjustment and repair instructions. New important 6 speed manual gearbox 02m volkspage. It is a twinshaft gearbox with an additional axle for reverse gear. The standard 5 to 6 speed setup comes with all the items you see in the picture.
Early tt models received press coverage following a series of highspeed. Vag ssp 205 6speed manual gearbox 02m pdf online download. Gearbox design with the new 02t 5 6 speed manual gearbox of the mq200 series, volkswagen has succeeded in developing an ultralight twinshaft gearbox. Ssp 037 new manual gearboxes in the skoda fabia 5speed gearbox 02t ssp 038 skoda octavia model year 2001 ssp 039 euro on board diagnosis ssp 040 automatic gearbox 001 fabia ssp 041 new 6speed manual gearbox 02m for octavia 4x4 ssp 042 esp fabia ssp 043 exhaust emission ssp 044 extended maintenance interval ssp 045 1. Dk yamaha wave blaster service manual, zxr400 workshop manual, buell 1125r parts manual, manual for mazda b1600, pioneer xr 30manual, 2018 polaris 600. Gearbox design with the new 02t 56speed manual gearbox of the mq200 series, volkswagen has succeeded in developing an ultralight twinshaft gearbox. A compact 6 speed gearbox was realised by using two output shafts and one input shaft. Put 75w90 in the manual transmission after clutch replacement but shifting was notchy and would grind when cold. Gearbox 02t the gearbox is a new development and is designed for transmitting engine torques of up to 200 nm. In vehicles without a separate gearbox oil coolingsystem, a connecting tube is fitted in place of the oilcooler axle oil cooler. Gearbox allison at545 gearbox installation amended. All change gears run in needle bearings to maximise smoothness. Truck components operations europe po box 11 worsley manchester m28 5gj england service manual eaton 6speed synchromesh transmission 501. The car has a sequential sixspeed transmission, so instead of the hpattern seen on a normal manual transmission, the shifter moves in a straight line.
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